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Foam Generators

Cellular Concrete

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Foam Generators

Cellular Concrete

Our Cellular Concrete Foam Generator units can be used for short-distance inline injection open pours, fast batching operations, and continuous production or user-input batch quantities. They fit on traditional drum and volumetric trucks and use the truck's existing air, water, and electrical supply.

CCFG  

Increased Production Capacity

Time tested, the CCFG Manually Operated Precision Foam Generator is designed and used to produce foam for cellular concrete with densities ranging from 20 pcf up to 115 pcf.

Requirements:

Water (Max 200 psi) | Approved Concentrate  |  Air (Max 150 psi)

One Machine, Many Jobs:

All primary functions of the machines are controlled via precision-adjusted valves to help you dial in the perfect material. The CCFG has a maximum production rate of 100 CY/Hr. of the finished product at a density of 30 pcf. The unit is mounted on a lightweight movable cart and can also be mounted on various trailer options to suit your needs.

CCFG Lab Model

Compact Design

Equipment Description

  • Uses a standard 115VAC/60Hz outlet.

  • 2 ½ Gallon solution tank. Easy to rinse out and drain.

  • Integrated air compressor is able to produce 1.2 cfm of air @ 0psi.

  • Solution flow is adjusted via gauge and dial on the front of the unit.

  • Compact design. 19"W x 15"D x 23"H and a dry weight of 50lbs.

  • Standard NPT outlet fitting to adapt to various hose styles.

The CCFG Lab Model's Manually Operated Precision Foam Generator is designed with a compact structure to produce foam for cellular concrete, with densities ranging from 1.2 cfm of air at 0 psi.

Equipment Description

  • 100 CY/Hr. at 30 pcf Maximum Production

  • Operating Range of 5 to 40 cfm of Foam Output

  • 12 Gallon Chemical Tank Standard

  • 20 Gallon Stainless Steel Chemical Tank Upgrade Available

  • Water-Resistant Enclosure

  • Air Regulator and Filter Included

  • Water Pressure Regulator & Flow Restrictor Included

  • Air-Operated Design, No Need for an Outlet

  • Air, Water, and Chemical Flow Controlled Via

  • Precision-Adjusted Valves

  • Lightweight, 225 lbs. (Dry Weight)

  • Stand-alone unit

  • Short-distance inline injection

  • Open pours or fast batching operations

  • Placed anywhere, water and air are available.

CCFG-35 

Increased Production Capacity

Time tested, the CCFG Manually Operated Precision Foam Generator is designed and used to produce foam for cellular concrete with densities ranging from 20 pcf up to 115 pcf.

Requirements:

Water (Max 200 psi) | Approved Concentrate  |  Air (Max 150 psi)

One Machine, Many Jobs:

All primary functions of the machines are controlled via precision-adjusted valves to help you dial in the perfect material. The CCFG has a maximum production rate of 100 CY/Hr. of the finished product at a density of 30 pcf. The unit is mounted on a lightweight movable cart and can also be mounted on various trailer options to suit your needs.

Equipment Description

  • Air-Operated Design, No Need for an Outlet

  • Air, Water, and Chemical Flow Controlled Via

  • Precision-Adjusted Valves

  • Lightweight, 225 lbs. (Dry Weight)

  • Stand-alone unit

  • Short-distance inline injection

  • Open pours or fast batching operations

  • Placed anywhere water and air are available.

  • 100 CY/Hr. at 30 pcf Maximum Production

  • Operating Range of 5 to 40 cfm of Foam Output

  • 20 Gallon Stainless Steel Chemical Tank Upgrade Available

  • Water-Resistant Enclosure

  • Air Regulator and Filter Included

  • Water Pressure Regulator & Flow Restrictor Included

CCFG-70

Increased Production Capacity

Via CCFG-70’s digital display, the user inputs a foam production rate (CFM) based on concrete pump speed and desired cellular density. Press the START button, and the CCFG-70 will automatically produce a high-quality foam regardless of varying downstream pump line pressure changes, all from start to finish.

Equipment Description

  • Operated via 49 HP Industrial Power Unit and
    Direct Drive Gear Box

  • Onboard Cement Silo (Max. Working Load: 25 tons)

  • Quad Cement Slurry Mixing System (4x Cement Augers, 4x Mixing Tanks, 4x Slurry Pumps)

  • 1500 Gallon Water Tank

  • Electronically Controlled Hydraulic System

  • Industrial Grade PLC (Built for Mobile/Outdoor Env.)

  • 10” Touchscreen HMI

  • Double-Braided Hydraulic Hoses Throughout

  • Dual Variable Displacement Hydraulic Pumps

  • Air Hydraulic Oil Cooler System

  • Low-Pressure and High-Pressure Oil Filter Systems with Electronic Alarms Tied to the PLC

  • Polyurethane coating that meets ISO 12944 Standards. Ultra Clean Innovative technology built in that requires minimal cleanup maintenance from concrete.

  • Mixing Areas Coated with Teflon Ultra Clean Additive

  • 40 CFM Air Compressor 

  • 4000 PSI Pressure Washer

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